Difference between revisions of "Methyl Ethyl Ketone Peroxide"
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| − | [[Methyl Ethyl Ketone Peroxide]] (MEKP) is a hardener | + | [[Methyl Ethyl Ketone Peroxide]] (MEKP) is a hardener for [[Polyester Resin]]s and [[Gelcoat]]s. 9% active oxygen. It is used in small quantities relative to the resin when mixing. |
| − | + | ||
| + | Note: Over 8 oz. cannot be shipped UPS | ||
| + | |||
| + | Always do a trial run if you are unsure what amount of catalyst to use. | ||
| + | |||
==Safety== | ==Safety== | ||
| − | MEKP is | + | [[File:MEKP Small Bottle.jpg|200px|thumb|right|]] |
| + | MEKP is flammable. It is also corrosive. Avoid contact with skin. It will cause a light chemical burn (wash with water and soap, if that happens. Absolutely avoid eye contact.). Goggles should be worn when mixing. The MEKP we sell is diluted, but still hazardous. Keep away from children. | ||
===Splashing=== | ===Splashing=== | ||
| − | Any MEKP splashing on the skin should be | + | What tends to happen to me, is that a syringe will splash when mixing small amounts of MEKP with resin. Any MEKP splashing on the skin should be rinsed off with water and soap. It will give you a light chemical burn (you will feel it after a moment), and that will go away after cleaning. Try to predict and avoid situations where it will splash around. Pure MEKP is reportedly more dangerous than the diluted one we sell. |
| + | ==Fire Hazard== | ||
| + | {{Template:OrganicPeroxideLabel}} | ||
==Mixing Table== | ==Mixing Table== | ||
{{MixingTable}} | {{MixingTable}} | ||
| − | == | + | ==Tips/Tricks== |
| − | [[File:Catalyst 1.jpg|200px|thumb|| | + | ===Catalyst Measuring Syringes=== |
| − | + | You may want to consider using [[Catalyst_Measuring_Syringes]] when dispensing small amounts of MEKP for better accuracy. | |
| − | + | ===Cleanup=== | |
| + | Of all the chemicals we use, the most unpleasant to cleanup is MEKP, so try to avoid spilling it. You can spill resin, or acetone and it will clean relatively easy, but MEKP has a bit of a nasty scent when it reacts with the environment. So please take extra care with MEKP. | ||
| + | ===The amount of catalyst used can vary depending on the 'thickness' of the Polyester resin mass=== | ||
| + | As an example, if you have 1/2 quart of resin in a 1 quart can, and you use 2ml of MEKP from a syringe, the resin will cure to a solid mass, although it may take overnight. This is a very small amount of MEKP. Because the resin is in a large mass, (i.e. you are curing the resin in the can itself) you are able to use a smaller amount of catalyst. On the other hand, if you try to brush or spray the same amount of resin & hardener to a thin film coating, it will not properly cure. In order to cure that same 1/2 quart of resin brushed to a thin coat, you must use 5ml of MEKP. | ||
| + | |||
| + | To put it simply, if you are curing a thick mass of Polyester resin, you are able to use less MEKP. Thin films will require more. In general, 1% is a recommended amount of MEKP. But, this nuance of resin is important to understand. You can use smaller amounts of MEKP in thicker masses of resin to get an equivalent cure. Be careful not to confuse this with the epoxy we sell where thick masses of epoxy resin are not possible to be cured (it will exothermically react, i.e. generate steam and overheat). | ||
| + | |||
| + | ==Images== | ||
| + | <gallery> | ||
| + | File:Catalyst 1.jpg|200px|thumb|| | ||
| + | File:Catalyst 2.jpg|200px|thumb|| | ||
| + | File:Catalyst 3.jpg|200px|thumb|| | ||
| + | </gallery> | ||
| + | |||
==See Also== | ==See Also== | ||
[[Hand Lay Up Guide]] - Detailed instructions for Polyester Resin application. | [[Hand Lay Up Guide]] - Detailed instructions for Polyester Resin application. | ||
| + | [[Category:Products]] | ||
| + | [[Category:ResinAdditives]] | ||
Latest revision as of 20:09, 23 September 2024
Methyl Ethyl Ketone Peroxide (MEKP) is a hardener for Polyester Resins and Gelcoats. 9% active oxygen. It is used in small quantities relative to the resin when mixing.
Note: Over 8 oz. cannot be shipped UPS
Always do a trial run if you are unsure what amount of catalyst to use.
Safety
MEKP is flammable. It is also corrosive. Avoid contact with skin. It will cause a light chemical burn (wash with water and soap, if that happens. Absolutely avoid eye contact.). Goggles should be worn when mixing. The MEKP we sell is diluted, but still hazardous. Keep away from children.
Splashing
What tends to happen to me, is that a syringe will splash when mixing small amounts of MEKP with resin. Any MEKP splashing on the skin should be rinsed off with water and soap. It will give you a light chemical burn (you will feel it after a moment), and that will go away after cleaning. Try to predict and avoid situations where it will splash around. Pure MEKP is reportedly more dangerous than the diluted one we sell.
Fire Hazard
Warning: This product is Flammable, and an Organic Peroxide.
Mixing Table
Small amounts of catalyst are required for Polyester Resin hardening. See below for approximate values.
| Catalyst & Resin Mixing Table | |||||
|---|---|---|---|---|---|
| FOR THIS CONCENTRATION OF CATALYST L-50 OR M-50 | 1 QUART RESIN | 1 GAL. RESIN | 5 GALS. RESIN | 55 GAL. DRUM 475 LBS. | |
| 0.5% RESIN | 4.7 CC 0.2 OZ. | 18.8 CC 0.72 OZ. | 94.0 CC 3.6 CC | 2.5 LBS. 40 OZ. | |
| 1% GELCOAT | 9.4 CC 0.4 OZ. | 37.6 CC 1.44 OZ. | 188 CC 7.2 OZ. | 4.95 LBS. 79 OZ. | |
| 1.5% | 14.1 CC 0.54 OZ. | 56.4 CC 2.2 OZ. | 282.0 CC 10.8 OZ. | 7.4 LBS 119 OZ. | |
| 2% | 18.8 CC 0.72 OZ. | 75.2 CC 2.9 OZ. | 376.0 CC 14.4 OZ. | 9.9 LBS. 158 OZ. | |
Note: These chemical reactions are temperature sensitive. Best results happen between 60°F - 80°F. We recommend you start at 1% for resins. Do NOT go lower than ½% for resin. We recommend you start at 1-1.5% for Gelcoats. Do NOT go lower than 1% for gelcoats.
For faster promotions than 2% call Advance Coatings Company
Tips/Tricks
Catalyst Measuring Syringes
You may want to consider using Catalyst_Measuring_Syringes when dispensing small amounts of MEKP for better accuracy.
Cleanup
Of all the chemicals we use, the most unpleasant to cleanup is MEKP, so try to avoid spilling it. You can spill resin, or acetone and it will clean relatively easy, but MEKP has a bit of a nasty scent when it reacts with the environment. So please take extra care with MEKP.
The amount of catalyst used can vary depending on the 'thickness' of the Polyester resin mass
As an example, if you have 1/2 quart of resin in a 1 quart can, and you use 2ml of MEKP from a syringe, the resin will cure to a solid mass, although it may take overnight. This is a very small amount of MEKP. Because the resin is in a large mass, (i.e. you are curing the resin in the can itself) you are able to use a smaller amount of catalyst. On the other hand, if you try to brush or spray the same amount of resin & hardener to a thin film coating, it will not properly cure. In order to cure that same 1/2 quart of resin brushed to a thin coat, you must use 5ml of MEKP.
To put it simply, if you are curing a thick mass of Polyester resin, you are able to use less MEKP. Thin films will require more. In general, 1% is a recommended amount of MEKP. But, this nuance of resin is important to understand. You can use smaller amounts of MEKP in thicker masses of resin to get an equivalent cure. Be careful not to confuse this with the epoxy we sell where thick masses of epoxy resin are not possible to be cured (it will exothermically react, i.e. generate steam and overheat).
Images
See Also
Hand Lay Up Guide - Detailed instructions for Polyester Resin application.
